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Products Description

Product Name: Precision Modular Mechanical Assembly Kit

Product Overview

This product comprises two high-precision metal components designed for industrial machinery and equipment assembly. The black hexagonal frame (Part A) features a complex geometric structure with multiple through-holes and raised bosses, while the silver rectangular housing (Part B) includes an elliptical cutout and fine threaded holes. Engineered for modular integration, these parts are optimized for high-load applications in automotive, aerospace, or machinery manufacturing.

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Core Parameters

Parameter	Part A (Black)	Part B (Silver)	Testing Standard
Material	Aluminum Alloy 6061-T6	Stainless Steel 304	ASTM B221 / A240
Dimensions	L×W×H=150×80×30mm	L×W×H=120×60×25mm	ISO 2768
Key Features	Hexagonal frame with 8×Φ10mm holes	Elliptical cutout (Φ30mm) + 6×M5 threads	ISO 965 / ASME B1.20.1
Surface Finish	Anodized (Ra 0.8μm)	Electropolished (Ra 0.4μm)	SAE J444
Load Capacity	Static load ≥200kg	Dynamic load ≥150kg	ASTM E8/E9

Design Highlights

Modular Compatibility
- Part A: Hexagonal frame with 8 evenly spaced Φ10mm holes for bolted connections. Raised bosses enhance structural rigidity.
- Part B: Rectangular housing with elliptical cutout (Φ30mm) for shaft or cable routing. M5 threaded holes support sensor mounting.
Precision Engineering
- Tolerances: ±0.05mm machining accuracy for seamless fitment.
- Surface Treatment: Part A’s anodized coating improves corrosion resistance (salt spray test ≥1,000 hours).
Functional Synergy
- Interlocking geometry ensures ±0.1mm alignment precision during assembly.
- Combined design reduces part count by 30% compared to traditional assemblies.

Manufacturing Process

Process Step	Part A	Part B	Equipment Used
Machining	CNC milling (5-axis)	Swiss-type lathe (4-axis)	DMG MORI CTX Beta 650
Surface Treatment	Anodizing (15μm film)	Electropolishing (Ra ≤0.4μm)	Balzers PVD 300
Quality Check	CMM inspection (±0.01mm)	Laser scanning (ISO 2768)	Zeiss Contoura

Applications

Automotive
- Engine mount brackets (IP67-rated).
- Transmission housing assemblies.
Aerospace
- Hydraulic manifold blocks (PN16 pressure rating).
- Sensor mounting platforms (fatigue life >500k cycles).
Industrial Machinery
- CNC machine vise bases (static load ≥200kg).
- Modular conveyor system components.

Quality Certification

Material: SNI ISO 9001:2015
Process: IATF 16949 (Automotive standard)
Performance: CE (EU machinery directive)

Technical Advantages

✅ Patented Design: Interlocking hexagonal-rectangular geometry (Patent No.: ZL2023091987)
✅ Lightweight: Aluminum/stainless steel hybrid reduces weight by 25%.
✅ Custom Solutions: 3D model download and 72-hour prototyping.

Email: cassy@xqdmachining.com

Website: https://xqdmachining.com/index.html

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