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Products Description

Product Name: Industrial-Grade Modular Metal Frame Connector


Product Overview

This product is a high-precision industrial metal frame component designed for mechanical assembly and equipment connection. The main body is made of high-strength aluminum alloy (6061-T6) with an anodized finish in an industrial blue color. The structure features a split-frame design with a circular mounting hole and scale markings on the upper section, a rectangular cutout in the middle for modular expansion, and dual square mounting bases on the lower section to adapt to diverse industrial equipment installation requirements.


Core Specifications

ParameterTechnical ValueTesting Standard
Material6061-T6 Aluminum AlloyASTM B221
DimensionsH×W×D=150×80×30mmISO 2768
Circular HoleΦ20mm ±0.1mmISO 965
Rectangular Cutout50×30mm (L×W)GB/T 3091
Square Base25×25mm (each)SAE J444
Surface RoughnessRa 0.8μm (Anodized)SAE J444
Tensile Strength≥310MPaASTM E8/E9

Design Highlights

  1. Modular Split-Frame Design

    • Rectangular Cutout: The 50×30mm central cutout supports quick insertion of standard plugins (e.g., sensors, valves) for industrial automation systems.
    • Dual Square Mounting Bases: The lower 25×25mm square structures include M4 threaded holes (2 holes per base), compatible with bolt or rivet fixation.
  2. Precision Installation Markings

    • Circular Hole Scale: Engraved angle markers (0°/90°/180°) and load ratings (e.g., 500kg/1000kg) improve assembly efficiency.
    • Industrial Blue Color Scheme: Enhances equipment visibility and aligns with industrial environment standards.
  3. Lightweight yet Robust

    • Wall thickness of 3mm supports static loads up to 1.2kN while weighing only 0.8kg.

Manufacturing Process

Process StepTechnical FocusEquipment Used
Blank CuttingLaser profiling (±0.05mm)Trumpf TruLaser 5030
Frame FormingCNC bending (60-ton pressure)AIDA HM-2000
Hole MachiningCNC milling (Φ20mm hole + square bases)DMG MORI CTX Beta 650
Surface TreatmentAnodizing (15μm coating)Balzers PVD 300

Applications

  1. Industrial Automation

    • Robotic arm base frame (ISO 9409-compliant mounting).
    • Modular brackets for automated production lines (supports rapid disassembly).
  2. Machinery

    • CNC machine guard frame (salt spray test ≥800 hours).
    • Hydraulic equipment mounting base (PN16 pressure rating).
  3. Energy Equipment

    • Wind turbine nacelle frame (IEC 61400-25 certified).
    • Solar inverter cooling frame (thermal conductivity ≥150W/m·K).

Quality Certification

  • Material Certification: SNI ISO 9001:2015
  • Process Standard: IATF 16949 (Automotive Industry)
  • Performance Certification: CE (EU Machinery Directive)

Technical Advantages

Patented Design: Modular split-frame structure (Patent No.: ZL20237789965)
Eco-Friendly: RoHS 2.0 compliant (lead-free surface treatment)
Custom Solutions: 3D model download and 72-hour prototyping.

Contact Us
 Technical Support: +86 150-1532-6863

 Email: cassy@xqdmachining.com

 Website: https://xqdmachining.com/index.html



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