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Products Description

Product Name: Semi-Cylindrical Dual-Threaded Precision Metal Connector

Product Overview

This product is an industrial-grade metallic component designed for high-strength mechanical connections. The main body features a cylindrical shape with a split-like structure on the upper half, housing two threaded holes (one on each side of the split). The surface is finished with a brushed metal texture, providing a smooth, reflective appearance. Engineered for industrial applications, this component excels in environments requiring durability and precision.

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Core Specifications

Parameter	Technical Value	Testing Standard
Material	Aluminum Alloy (6061-T6)	ASTM B221
Dimensions	Φ50mm × H80mm (split height)	ISO 2768
Thread Specs	M6×1.0mm (Dual Threads)	ISO 965
Surface Finish	Brushed Metal (Ra 0.8μm)	SAE J444
Tensile Strength	≥310MPa	ASTM E8/E9
Operating Temp	-40℃ ~ 150℃	IEC 60068

Design Features

Split Cylindrical Structure
- Reinforced Upper Half: Split design enhances load distribution, improving bending resistance by 30% compared to solid cylinders.
- Dual Threaded Holes: M6 threads support high-torque fastening, compatible with standard industrial mounting scenarios.
Surface Treatment
- Brushed Metal Finish: Ra 0.8μm texture reduces friction and improves corrosion resistance.
- Anodized Coating: 15μm oxide layer (salt spray test ≥1,000 hours).
Functional Adaptability
- Expandable Mounting Base: Flat lower surface allows for riveting/welding customization.

Manufacturing Process

Process Step	Technical Focus	Equipment Used
Bar Cutting	Laser profiling (±0.05mm)	Trumpf TruLaser 5030
Cylindrical Forming	CNC Swiss-type lathe (4-axis)	DMG MORI CTX Beta 650
Thread Machining	Thread rolling (IT7 precision)	AIDA HFM-3000
Surface Finishing	Brushed metal + anodizing	Balzers PVD 300

Applications

Industrial Machinery
- Hydraulic cylinder mounts (ISO 9409-compliant).
- Vibration-dampening brackets (reduces vibration by 25%).
Fluid Systems
- Quick-connect hydraulic fittings (PN16 pressure rating).
- Pneumatic component brackets (IP67-rated waterproofing).
Consumer Electronics
- Heat dissipation structures (thermal conductivity ≥180W/m·K).
- Modular housing connectors (tool-free disassembly).

Quality Assurance

Material Certification: SNI ISO 9001:2015
Process Standard: IATF 16949 (Automotive)
Performance Testing: CE marking (EU machinery directive).

Technical Advantages

✅ Patented Design: Optimized split-cylinder geometry (Patent No.: ZL202334523987)
✅ Eco-Friendly: RoHS 2.0 compliant (lead-free surface treatment)
✅ Custom Solutions: CNC prototyping available with 3D model download.

Website: https://xqdmachining.com/index.html

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