Products Description
Product Name: Precision Tapered Transmission Shaft
Product Overview
This product is a silver-gray metallic shaft component featuring a slender cylindrical body (length 50mm, diameter Φ10mm). One end has a 1:50 tapered structure (tip diameter Φ2mm), while the other end includes a Φ3mm positioning hole. The surface undergoes mirror polishing (Ra ≤0.4μm), presenting a metallic silver luster. Made of high-carbon chromium steel (SCr420), it is designed for high-precision transmission and positioning applications.
Core Parameters
Parameter | Technical Specifications |
---|---|
Material | SCr420 high-carbon chromium steel (HRC 58-62) |
Dimensions | Total length 50mm, tapered end diameter Φ2mm |
Hole Specs | Φ3mm positioning hole (depth 8mm) |
Surface Finish | Mirror polishing (Ra ≤0.4μm) |
Tolerance | Straightness ≤0.02mm, taper tolerance ±0.01mm |
Load Capacity | Torque transmission ≥15Nm (ISO 606 standard) |
Design Highlights
Tapered End Design
- 1:50 taper enables rapid locking (compatible with Morse taper tools).
- Tip diameter Φ2mm enhances insertion stability.
Structural Reinforcement
- Circumferential grooves (depth 1mm) distribute stress, improving fatigue life by 50%.
- Tapered wall thickness design (Φ12mm → Φ10mm) prevents fracture risks.
Surface Treatment
- Mirror polishing (Ra ≤0.4μm) reduces friction coefficient (μ ≤0.1).
- Optional hard chrome plating (thickness 50μm) for enhanced wear resistance.
Manufacturing Process
Process Step | Technical Details | Equipment/Method |
---|---|---|
Material Selection | Material grade: SCr420 | Vacuum induction melting furnace smelting |
Forging | Die forging (1100℃–1200℃) | Hydraulic press (≥2000t) |
Rough Turning | Rough machining to Φ12±0.2mm×50mm | CNC lathe (cutting speed 80m/min) |
Finish Turning | Precision machining to Φ10±0.01mm×48mm | Cemented carbide tools (Ra ≤0.8μm) |
Grinding | Surface finish Ra ≤0.4μm | CBN grinding wheel |
Heat Treatment | Quenching + tempering | Salt bath furnace (quenching 850℃) |
Surface Coating | Hard chrome plating (50μm) | Electroplating line (salt spray test ≥500h) |
Application Scenarios
Industry | Typical Use Cases |
---|---|
Industrial Machinery | CNC machine transmission shafts / Hydraulic actuators |
Automotive | Transmission shift forks / Steering mechanisms |
Robotics | Joint transmission shafts / Precision positioning components |
Customization Service
✅ Support Custom Production:
- Provide 3D models (STEP format) to optimize taper/hole parameters.
- Material upgrades available (e.g., Inconel 718 superalloy).
- Surface treatment customization (DLC coating / anodizing).
⚠️ Requirements:
- 3D models and tolerance documentation (ISO 2768 standard) required.
- Complex structures may incur mold development fees (¥3,000–8,000).
Technical Support
Tel: +86 150-1532-6863
Email: cassy@xqdmachining.com
Website: https://xqdmachining.com/index.html
All parameters comply with ISO 9001 quality standards. Free DFM analysis supported.